Email

neil@jeromeson.com
Our Products & Solutions

Precision Engineered Mass Transfer Solutions

Jeromson Korak Machinery Company delivers complete solutions for distillation and absorption columns through advanced mass transfer products, precision tooling, custom manufacturing, and repeat production engineering. Our solutions are designed for high efficiency, superior separation, operational reliability, and long-term industrial performance.

Complete Column Internals

From Design To Manufacturing Excellence

We provide fully integrated solutions for mass transfer products, structured packing, tray internals, liquid distributors, mist eliminators, and precision-engineered column components designed for process industries worldwide.

Structured Packing Random Packing Tray Valves Mist Eliminators Column Internals
Mass Transfer Products
Mass Transfer Solutions

Advanced Mass Transfer Products & Process Engineering Solutions

Combining precision tooling, profile development, manufacturing expertise and process engineering, we deliver high-performance solutions for structured packing, random packing, tray internals and mist elimination systems used across global process industries.

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Random Packing Development

Random Packing Development

We have been involved in early-stage development of complex structured and random packing geometries for global OEMs since early 2000s.

Development Highlights

âś” Developed precision tooling for advanced random packing used in global applications
âś” Successfully manufactured complex high-performance random packing geometry for an international client
âś” One of the earliest successful production developments of this geometry

Starting from a basic conceptual profile, the complete manufacturable geometry—including critical forming details—was engineered and successfully translated into production tooling, resulting in first successful part realization.

WATCH OUR TECHNOLOGY

Random Packing Videos

4th Generation Super packing Ring
Metal Saddle Twin Die
Pall Ring Running Progressive Die Tool
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Structured Packing Tooling & Profile Development

Structured Packing Tooling & Profile Development

Overview

Precision-engineered corrugated packing profiles developed for high-efficiency mass transfer applications.

Advanced structured packing geometry developed through in-house tooling expertise — delivering consistent performance and manufacturability.

We specialize in the development of tooling for structured packing, including corrugated and perforated sheet profiles used in distillation, absorption, and separation processes.

With deep expertise in sheet metal forming, we design and manufacture tooling that ensures precise corrugation geometry, uniform perforation patterns, and consistent layer alignment.

Our development approach focuses on achieving optimal surface area distribution, mechanical strength, and repeatable production quality.

Technical Capabilities

  • âś” Corrugated sheet profile tooling
  • âś” Perforation pattern development (various hole sizes & densities)
  • âś” Angle-controlled corrugation forming
  • âś” Layer alignment and stacking consistency
  • âś” Tooling for different packing sizes and configurations
  • âś” Optimization for surface area vs pressure drop balance

Manufacturing Strength

  • âś” Corrugation uniformity
  • âś” Hole quality and distribution
  • âś” Sheet flatness after forming
  • âś” Dimensional consistency during assembly
STRUCTURED PACKING

Structured Packing Development & Setup

WATCH VIDEO
Structured Packing Video
Structured Packing Setup
SETUP
Structured Packing Setup
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Tray Valve Tooling & Manufacturing

Tray Valve Tooling and Manufacturing

Sample components produced using our custom-built stamping and forming dies.

TRAY VALVES

Tray Valves Output

Representative tray valve components developed through precision tooling and forming processes.

âś” Moving valves
âś” Fixed valves
âś” Custom valve configurations
âś” Precision forming processes
âś” Application-specific manufacturing

Images shown for representation; critical geometries intentionally not disclosed.

MANUFACTURING

Tray Valves

Tray Valves Machine

Tray Valves Die Tools

Tray Valves Die Tools
TRAY COMPONENTS

Hardware

Jeromson also offers tooling and production for tray hardware components, with successful supply experience to internationally recognized companies.

Tray Hardware Components
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JK 21™ High-Efficiency Hook Vane (Lamella) Profile

JK 21 High-Efficiency Hook Vane Lamella Profile

JK 21™ Hook Vane (Lamella) Profile

JK 21™ High-Efficiency Hook Vane (Lamella) Profile

Advanced vane/lamella geometry engineered for high-efficiency droplet separation in demanding process environments.

JK 21™ is a precision-engineered hook vane (lamella) profile designed for high-performance mist elimination and phase separation applications.

Developed with strong expertise in profile forming and tooling design, the geometry ensures efficient droplet capture, controlled liquid drainage, and low pressure drop under demanding operating conditions.

The profile is suitable for vane pack (lamella separator) assemblies used across chemical, petrochemical, and environmental systems.

Technical Highlights

  • Optimized hook vane (lamella) geometry for enhanced separation efficiency
  • Engineered drainage paths to reduce liquid re-entrainment
  • Designed for high gas velocity service
  • Uniform flow distribution across vane packs
  • High structural rigidity and dimensional stability
  • Suitable for modular lamella pack construction

JK 21™ is manufactured using dedicated tooling developed through extensive experience in complex profile forming.

Tight dimensional control and repeatable forming ensure consistent vane (lamella) geometry, which is critical for predictable separation performance.

🔹 Applications

  • Mist eliminators / vane separators
  • Lamella separator systems
  • Wet scrubbers
  • Gas-liquid separators
  • Evaporators & process columns

JK 21™ vane (lamella) profile — precision formed and assembled into high-efficiency separator modules

(Images partially masked to protect critical geometry features)

“Suitable for replacement and retrofit of existing lamella separator systems.”

Ongoing development of next-generation compact vane (lamella) profiles for specialized applications.

ADVANCED DEVELOPMENT

Advanced Developments & Collaborative Projects

Advanced Developments & Collaborative Projects

We are engaged in technical collaboration with international partners for the development of advanced vane (lamella) profiles tailored to specific process requirements.

A newly developed compact hook vane profile demonstrates our capability to translate performance requirements into manufacturable geometry with precise tooling control.

Next-generation compact vane profile developed under international collaboration

(Image partially masked to protect proprietary features)

• Developed for a European client
• Technical collaboration
• Manufactured in India
• Confidential development

“Trusted for development of proprietary vane (lamella) geometries for international clients.”

Column Internals

Complete Range Of Precision Engineered Internals

We manufacture a complete range of column internals designed for efficient vapor-liquid contact, uniform distribution, structural reliability, and long-term industrial operation.

Liquid Distributors
Liquid Collectors
Packing Support Plates
Bed Limiters
Hold Down Devices
Packing Retainers
Column Internals
Why Choose Us

Engineering Expertise You Can Trust

Tooling + Production Under One Roof Custom Manufacturing Capability High Repeat Production Accuracy Fast Development Cycle NDA-Based Product Development Global Engineering Experience